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As a specialized plastic automotive lamp mould manufacturer in China, ZHONGYUE MOULD is headquartered in Huangyan, Taizhou – the recognized "Mould Capital of China." We engineer high-precision injection molds for headlamp lenses, tail light housings, fog lamp bezels, reflectors, and LED light guides.
| Component | Typical Applications | Key Technical Focus |
|---|---|---|
| Headlamp Lens Mould | Main headlamp lens, high-beam/low-beam lenses, matrix LED lenses | SPI A1 polishing, S136 steel, zero optical distortion, high-temp PC molding |
| Tail Light / Rear Lamp Mould | LED rear lights, sequential turn signals, combination lamps | 2K/3K overmolding, precise color separation, smoked lens effect |
| Reflector Mould | Headlamp reflectors, DRL reflectors, fog lamp reflectors | Mirror-finish cavity, metallization-ready surface, anti-sink design |
| LED Light Guide / Optical Lens | DRL light guides, ambient lighting, reading lamps | Micro-structure replication, uniform light diffusion, zero haze |
| Bezel / Trim Ring / Housing | Fog lamp housings, tail light housings, lamp body frames | High-gloss finish, minimal parting line, chrome-plating ready |
Diamond polishing and S136 stainless steel ensure SPI A1–A2 mirror finishes with zero haze or distortion.
Optimized mould cooling systems support PC and PBT injection molding at temperatures up to 340°C.
Precision cavity finishing eliminates flow marks and micro-porosity for flawless chrome coating.
Rotary platen and core-back moulds support complex multi-color automotive lighting components.
Conformal cooling and BeCu inserts minimize warpage and maintain optical accuracy.
| Parameter | ZHONGYUE Standard Range |
|---|---|
| Mould Steel (Optical) | S136, 2316, 8407, NAK80 |
| Surface Finish | SPI A1 / SPI A2 / Diamond Polish / Mirror Finish |
| Slider / Lifter | HRC 48-54 hardened with optional wear-resistant coating |
| Cavitation | Single cavity and family mould configurations |
| Runner System | Hot runner with sequential valve gate control |
| Mould Life | 300,000 – 500,000+ shots |
| Materials Processed | PC, PMMA, PBT, ABS, PC/ABS, PA66, TPU |
| Injection Machine Range | 150T – 800T |
Headlamp lenses require SPI A1 diamond polishing to ensure optical clarity and zero visual distortion.
Standard lead time is 6–10 weeks depending on mould complexity and optical requirements.
Yes. We support rotary platen and core-back mould solutions for complex multi-shot lighting parts.
S136 stainless steel is recommended for optical-grade applications requiring mirror finishes.
Yes. T1 samples, photometric testing support and live video trial services are available.
With a dedicated engineering team of 50+ professionals and more than 20 advanced CNC machining centers, ZHONGYUE Mould provides complete project support including DFM reports, MoldFlow optical simulation, Design FMEA, optical surface validation, and T1 trial assistance.
Contact ZHONGYUE MOULD for professional automotive lighting mould solutions, engineering support and fast quotation services.
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