Source high-quality Plastic Rattan Armless Chair Moulds from Zhongyue Mould. We specialize in imitation rattan textures, durable steel (P20/718H/S136), and high-efficiency cooling systems. Get a quote today!
Where Aesthetic Design Meets Manufacturing Efficiency
The demand for synthetic rattan furniture is surging globally. Buyers want the classic look of woven wicker without the maintenance headaches of natural materials. At Zhongyue Mould, we empower furniture brands to capitalize on this trend with our Plastic Rattan Armless Chair Mould.
Engineered for high-speed injection molding, our tooling produces chairs that feature authentic rattan textures, exceptional structural integrity, and are perfectly suited for outdoor patios, commercial hospitality, and modern residential spaces.
Plastic Chair Mould specifications :
Item
Specification / Options
Mould Name
Plastic Rattan Armless Chair Mould
Mould Material
P20, 2738, 718H, NAK80, 2316, S136, H13, etc.
Mould Base
Self-made, LKM, DME, ASSAB
Cavity
Single / multi
Runner System
Cold runner and hot runner
Hot Runner Brand
Master, HUSKY, YUDO, etc.
Design Software
UG, AutoCAD, and so on
Mould Life
50-100 million Shots / 5-6 years, even in 10 years with good maintenance
T1 Time
25-60 days
Plastic Material
PP
Gate Type
Pinpoint Gate, Edge Gate, Sub Gate, Film Gate, Valve Gate, Open Gate, etc.
Mould Surface Treatment
EDM, texture, high gloss polishing
Quality System
ISO9001
HS Code
8480719090
Origin
Huangyan Zhejiang China
Package
Wooden Case
Mould material
Hardness
Mould life
P20
HRC 28-33
>300,000 shots
718
HRC 33-36
>500,000 shots
H13
HRC >43
>800,000 shots
2344
HRC >48
>800,000 shots
S136
HRC 48-52
>1,000,000 shots
Make your next Plastic Chair Mould project brighten!
Key Features & Engineering Highlights
Manufacturing a textured armless chair involves complex challenges. Our engineering team utilizes advanced techniques to ensure your production line runs smoothly and profitably.
1. Hyper-Realistic Rattan Texture Simulation
The value of a plastic rattan chair lies in its appearance. We utilize high-precision EDM (Electrical Discharge Machining) and laser engraving to replicate intricate woven patterns. This creates a tactile, premium surface finish that rivals natural rattan while offering superior durability and weather resistance.
2. Optimized Gating & Flow Control
Warpage and weld lines are the enemies of furniture quality. We implement balanced hot runner systems or valve gate systems (tailored to your specs) to ensure uniform cavity filling. This eliminates visual defects on the seating surface and maintains the chair's flatness.
3. High-Efficiency Cooling for Faster Cycles
Large surface areas require long cooling times. Our moulds feature conformal cooling channels or optimized baffle/bubbler systems to extract heat rapidly and evenly. This reduces cycle times significantly, maximizing your hourly output and lowering production costs.
4. Robust Ejection System
Preventing stress marks during demolding is critical. Our designs include balanced ejector pin layouts or stripper plate mechanisms to ensure the chair releases smoothly without deformation, white marks, or surface damage.
Material Selection & Durability
A mould is a long-term capital investment. We offer a range of steel options to match your production volume and budget requirements.
Component
Material Options
Hardness (HRC)
Application
Core & Cavity
P20, 718H, S136, NAK80
28 - 48
High-wear areas; S136 recommended for optical finishes.
Mould Base
LKM, HASCO, DME Standard
N/A
Global standard compatibility.
Surface Treatment
Nitriding, Chrome Plating, Polishing
N/A
Extends lifespan and enhances release properties.
Corrosion Resistance: If you plan to use recycled materials or flame-retardant additives, we strongly recommend Stainless Steel (S136) for the core and cavity to prevent corrosion and ensure a long mould lifespan (up to 1,000,000 shots).
Customization Services
We understand that market differentiation is key. Our customization capabilities include:
Stackability Design: We engineer the chair geometry to be fully stackable, a crucial feature for saving on shipping costs and warehouse space.
Brand Integration: Your logo can be seamlessly integrated into the mould design, appearing on the underside of the seat or legs.
Texture & Finish: Beyond standard rattan weaves, we can create custom textures (herringbone, basketweave) and support various color masterbatches for vibrant or matte finishes.
Application Scenarios
Chairs produced from our moulds are versatile and built for diverse environments:
Outdoor & Garden: Weather-resistant seating for patios and poolside areas.
Hospitality Industry: Durable, easy-to-clean chairs for cafes, bistros, and restaurants.
Residential: Lightweight, stylish alternatives for modern dining rooms.
Why Partner with Zhongyue Mould?
DFM Analysis: Before cutting steel, we provide a comprehensive Design for Manufacturability (DFM) report to identify and resolve potential issues.
Precision Machining: Our facility is equipped with state-of-the-art CNC, EDM, and wire-cutting machines to maintain micron-level tolerances.
International Standards: All moulds are built to DME, HASCO, or LKM standards, ensuring compatibility with injection molding machines worldwide.
How we processing the project?
About us
Driven by the philosophy:
“Quality Makes the Future, Focus Creates Professional”
Zhongyue Mould is a leading company in the plastic injection air conditioner Cover mould industry. Our highly experienced team of engineers and designers have many decades of combined experience in plastic air conditioner Cover mould design and manufacturing. We provide a comprehensive service, specializing in the production of high-quality and high-precision air conditioner Cover moulds. We have also assisted numerous customers in customizing various types of plastic air conditioner Cover moulding lines.
We can also offer comprehensive assistance in the management of your production process. The procurement department will purchase high-quality raw materials, while the technical department will select the appropriate plastic formula. In accordance with the parameters of the plastic air conditioner Cover mould life requirements and market positioning, we will select the most suitable plastic air conditioner Cover parameters, structure, etc. Our extensive production capacity allows us to deliver plastic air conditioner Covers promptly, at competitive prices and with guaranteed quality.
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