Engineer Your Profit with High-Efficiency Plastic Disposable Knife Moulds
Food delivery and takeout are growing fast, especially in developed regions. This drives big demand for disposable knives, forks, and spoons.
To compete in this high-volume, low-margin business, you need to cut weight and cycle time without losing quality. Zhongyue Mould builds the Plastic Disposable Knife Mould with high cavitation – designed to help you produce 200 quality knives per minute.
Specifications :
Mould Name
Plastic Disposable Knife Mould
Mould Meterial
P20,2738,718H,NAK80,2316,S136,H13,etc
Mould Base
Self-made,LKM,DME,ASSAB
Cavity
Single/multi
Runner
Cold runner and hot runner
Hot Runner Brand
Master, HUSKY,YUDO,etc.
Degsin Software
UG:Aoto CAD and so on
Mould Life
50-100 million Shots/ 5-6 years, Even in 10 years in good maintenance
T1 Time
25-60 days
Plastic Material
PP
Gate Type
Pinpoint Gate, Edge Gate, Sub Gate, Film Gate, Valve Gate, Open Gate, etc.
Mould Surface Treatment
EDM, texture, high gloss polishing
Quality System
ISO9001
HS Code
8480719090
Origin
Huangyan Zhejiang China
Package
Wooden Case
Mould material
Hardness
Mould life
P20
HRC 28-33
>300,000 shots
718
HRC 33-36
>500,000 shots
H13
HRC >43
>800,000 shots
2344
HRC >48
>800,000 shots
S136
HRC 48-52
>1,000,000 shots
Make your nextplastic Disposable Cutlery Mould project brighten!
Zhongyue’s 7 Core Advantages in Cutlery Moulding
We don't just build moulds; we build high-performance engines for your production line. Here is why global manufacturers trust Zhongyue for their disposable tableware needs:
Feature
Zhongyue Technical Advantage
1. Optimized Hot Runner System
We utilize a single-point hot runner gate distributing to multiple small circular gates. The nozzle and runner are designed as replaceable inserts, allowing for easy maintenance and enabling products to auto-break from the runner.
2. Advanced BeCu (Beryllium Copper) Application
Critical areas are fitted with BeCu inserts. With superior thermal conductivity, hardness, and wear resistance, BeCu ensures smoother material flow and drastically faster cooling cycles.
3. Maximized Cooling & Ejection Efficiency
We push efficiency to the limit. By integrating up to 10 water channels and nearly 100 ejector pins, we guarantee stable deMoulding and achieve an incredible12-second cycle time.
4. Micron-Level Precision Machining
Disposable cutlery is thin-walled with complex features (like serrated edges). We control our mould precision within0.01mm to ensure perfect part formation every shot.
5. Reinforced Structural Details
High-stress areas prone to fracture are reinforced with specialized weld plates (HRC 48-52), ensuring a prolonged mould lifespan even under high-cycle operations.
6. Smart Maintenance Design
Every mould plate is clearly marked. If a component fails in the future, you can quickly identify and replace the exact part, minimizing costly downtime.
7. Premium Guiding Components
Instead of standard parts, we use high-grade bearings with internal steel balls for guide bushes. This ensures smoother mould movement, reduces vibration, and extends the service life of the ejection system.
Technical Specifications: 40-Cavity Disposable Knife Mould Example
To give you a clear idea of our engineering standards, here are the specs for one of our standard high-output knife moulds:
Product Material: PP (Lightweight & Strong)
Product Weight: 1.6g - 2.6g (Customizable)
Number of Cavities: 40 Cavities
Mould Dimensions: 620 x 620 x 370 mm
Mould Weight: 976 kg
Steel Material: Imported 2316 Steel (HRC 45-48)
Cycle Time: 12 Seconds
Hourly Output: 12,000 Pieces
The Zhongyue Workflow for Disposable Tableware
Consultation & Design: We analyze your production goals and material specs to engineer the optimal multi-cavity layout.
Precision Manufacturing: Using high-grade 2316 steel and advanced CNC/EDM machining, we craft the mould with 0.01mm accuracy.
Optimized Injection: Our hot runner systems ensure uniform filling across all 40 cavities, while BeCu inserts pull heat away rapidly.
High-Speed Ejection: The synchronized 100-pin ejection system ensures the thin-walled knives are ejected perfectly every 12 seconds, ready for automated packing.
How we processing the project?
About us
Driven by the philosophy:
“Quality Makes the Future, Focus Creates Professional”
Zhongyue Mould is a leading company in the plastic injection air conditioner Cover mould industry. Our highly experienced team of engineers and designers have many decades of combined experience in plastic air conditioner Cover mould design and manufacturing. We provide a comprehensive service, specializing in the production of high-quality and high-precision air conditioner Cover moulds. We have also assisted numerous customers in customizing various types of plastic air conditioner Cover moulding lines.
We can also offer comprehensive assistance in the management of your production process. The procurement department will purchase high-quality raw materials, while the technical department will select the appropriate plastic formula. In accordance with the parameters of the plastic air conditioner Cover mould life requirements and market positioning, we will select the most suitable plastic air conditioner Cover parameters, structure, etc. Our extensive production capacity allows us to deliver plastic air conditioner Covers promptly, at competitive prices and with guaranteed quality.
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