English
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Mould Name |
Plastic Air Conditioner Panel Mould |
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Mould Meterial |
P20,2738,718H,NAK80,2316,S136,H13,etc |
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Mould Base |
Self-made,LKM,DME,ASSAB |
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Cavity |
Single/multi |
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Runner |
Cold runner and hot runner |
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Hot Runner Brand |
Master, HUSKY,YUDO,etc. |
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Degsin Software |
UG:Aoto CAD and so on |
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Mould Life |
50-100 million Shots/ 5-6 years, Even in 10 years in good maintenance |
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T1 Time |
45-60 days |
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Plastic Material |
PC ABS |
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Gate Type |
Pinpoint Gate, Edge Gate, Sub Gate, Film Gate, Valve Gate, Open Gate, etc. |
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Mould Surface Treatment |
EDM, texture, high gloss polishing |
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Quality System |
ISO9001 |
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HS Code |
8480719090 |
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Origin |
Huangyan Zhejiang China |
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Package |
Wooden Case |
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Mould material |
Hardness |
Mould life |
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P20 |
HRC 28-33 |
>300,000 shots |
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718 |
HRC 33-36 |
>500,000 shots |
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H13 |
HRC >43 |
>800,000 shots |
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2344 |
HRC >48 |
>800,000 shots |
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S136 |
HRC 48-52 |
>1,000,000 shots |
Air conditioners have become an essential part of our daily lives, providing comfort during scorching summers. However, behind every reliable air conditioner lies a complex manufacturing process, with the Plastic Injection Mould being its most critical component.
At Zhongyue Mould, we understand that without a high-quality Mould, AC parts will not fit correctly, leading to inefficiency and premature failure. We engineer robust Moulds that ensure every plastic component performs flawlessly.
A Plastic Air Conditioner Panel Mould is a precision-engineered tool used to shape molten plastic into functional parts. The process involves:
Heating plastic pellets until they become fluid.
Injecting the molten plastic into the Mould cavity under high pressure.
Cooling the plastic until it solidifies into the exact shape of the Mould.
These Moulds are used to mass-produce critical HVAC plastic components, including front panels, fan blades, internal covers, and grilles.
Not all Moulds are created equal. A superior air conditioner Mould must possess the following characteristics:
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Feature |
Why It Matters |
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Micron-Level Accuracy |
Ensures parts fit perfectly during assembly, preventing gaps or misalignment. |
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Durability (Steel Grade) |
Made from hardened steel (e.g., 718H, NAK80) to withstand high pressure and repeated cycles. |
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High-Gloss Polish |
Creates smooth, aesthetically pleasing surfaces, reducing the need for post-processing. |
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Efficient Cooling System |
Speeds up cycle time and prevents warping, ensuring dimensional stability. |
Depending on the part and production volume, Zhongyue Mould designs various Mould types:
Single-Cavity Moulds: Ideal for large parts like the main AC Panel or external housing.
Multi-Cavity Moulds: Perfect for small parts (clips, knobs) needing mass production.
Family Moulds: Produce multiple different parts (e.g., a blade and a cover) in one cycle.
Hot Runner Moulds: Keep plastic molten within the system, reducing material waste and improving efficiency.
Selecting the right Mould manufacturer is as crucial as the design itself. Here’s why partnering with us makes a difference:
Extended Mould Lifespan: Our Moulds are built to last for millions of cycles, saving you replacement costs.
Cost Savings: High durability and efficient cooling reduce your overall production cost per part.
Enhanced Safety: Precision Moulding ensures parts won't crack or break under operational stress.
Rapid Production: Optimized designs support high-volume output to meet increasing market demand.
Full Customization: We design Moulds tailored to your specific AC model requirements.
When selecting an Air Conditioner Plastic Injection Mould manufacturer, experience matters.
30+ Years of Expertise: Deep understanding of challenges in appliance Moulding.
Advanced Technology: Utilizing CAD (Computer-Aided Design) and CAM (Computer-Aided Manufacturing) for unmatched precision.
Premium Materials: Exclusive use of high-grade steel to prevent deformation.
End-to-End Support: From DFM analysis to after-sales maintenance, we ensure your production runs smoothly.
Driven by the philosophy:
Zhongyue Mould is a leading company in the plastic injection air conditioner Cover mould industry. Our highly experienced team of engineers and designers have many decades of combined experience in plastic air conditioner Cover mould design and manufacturing. We provide a comprehensive service, specializing in the production of high-quality and high-precision air conditioner Cover moulds. We have also assisted numerous customers in customizing various types of plastic air conditioner Cover moulding lines.
We can also offer comprehensive assistance in the management of your production process. The procurement department will purchase high-quality raw materials, while the technical department will select the appropriate plastic formula. In accordance with the parameters of the plastic air conditioner Cover mould life requirements and market positioning, we will select the most suitable plastic air conditioner Cover parameters, structure, etc. Our extensive production capacity allows us to deliver plastic air conditioner Covers promptly, at competitive prices and with guaranteed quality.
Address
No.38, Kaituo Road Xinqian Street, Huangyan Taizhou City, Zhejiang Province, China
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