Zhongyue Mould is a leading supplier and exporter specializing in Plastic Supermarket Shopping Basket Moulds. We provide a comprehensive, turnkey solution covering:
Product Design & 3D Modeling
Precision Mould Design (completed within 24 hours)
Mould Manufacturing (45-day delivery)
Mass Production & Secondary Processing
Our goal is to deliver high-quality, fast-cycling Moulds that ensure consistent product appearance and maximize your production efficiency.
Specifications :
Mould Name
Plastic Supermarket Shopping Basket Mould
Mould Meterial
P20,2738,718H,NAK80,2316,S136,H13,etc
Mould Base
Self-made,LKM,DME,ASSAB
Cavity
Single/multi
Runner
Cold runner and hot runner
Hot Runner Brand
Master, HUSKY,YUDO,etc.
Degsin Software
UG:Aoto CAD and so on
Mould Life
50-100 million Shots/ 5-6 years, Even in 10 years in good maintenance
T1 Time
25-60 days
Plastic Material
PP
Gate Type
Pinpoint Gate, Edge Gate, Sub Gate, Film Gate, Valve Gate, Open Gate, etc.
Mould Surface Treatment
EDM, texture, high gloss polishing
Quality System
ISO9001
HS Code
8480719090
Origin
Huangyan Zhejiang China
Package
Wooden Case
Mould material
Hardness
Mould life
P20
HRC 28-33
>300,000 shots
718
HRC 33-36
>500,000 shots
H13
HRC >43
>800,000 shots
2344
HRC >48
>800,000 shots
S136
HRC 48-52
>1,000,000 shots
Make your next plastic Basket Mould project brighten!
The Zhongyue Manufacturing Advantage
1. Advanced Equipment for Precision
We utilize a full range of world-class machinery to ensure micron-level accuracy:
CNC Machining Centers
Large Gantry Milling Machines
CNC Engraving Machines
EDM & Wire-Cutting Machines
2. Mouldflow Analysis: Engineering Before Machining
Every Mould undergoes rigorous Mould flow Analysis to eliminate defects before production:
Analysis Type
Benefit
Flowability Analysis
Determines if the component can be filled and optimizes injection pressure.
Filling Problem Analysis
Identifies risks of short shots, bubbles, and uneven filling.
Deformation Prediction
Predicts warpage and suggests design changes to minimize it.
Cooling Efficiency Check
Optimizes cooling circuits to reduce cycle time.
Weld Line Repair
Predicts weld line locations and optimizes gate placement for better quality.
Key Technical Specifications & Standards
We adhere to strict international standards (DIN/ISO) to ensure Mould compatibility and longevity.
1. Cooling System Design
A complex but critical task. We ensure:
Optimal Location: Cooling channels are placed near critical components (cores, sliders).
Uniformity: Circulating water throughout the Mould reduces cooling time and production costs.
Efficiency: Optimized design for faster cycle times.
2. Premium Mould Steel
To extend Mould life for high-volume production, we exclusively use genuine steel from reputable suppliers:
Brands: LKM, SCHMOLZ + BICKENBACH, Gröditz.
Application: Essential for Moulds weighing over 8 tons.
3. Strict Mould Assembly Standards
Our assembly process follows precise guidelines:
Component
Standard Requirement
Locating Ring
Raised 10mm above the roof; fixed with ≥2 screws.
Polishing
Gate bushing and runner polished with 600# sandpaper (no sharp edges).
Markings
Stamped Mould number (lower right), IN/OUT for water, O IN/O OUT for oil.
Support Feet
Installed to protect the Mould bottom.
Chamfering
All edges >1.5mm (except special areas).
Screws
M12 and above must be Grade 12.9; no stripped threads allowed.
Versatile Basket Design Options
Our Moulds produce multifunctional baskets perfect for various applications:
Ergonomics: Fold-down handles for easy stacking and carrying.
Durability: Thickened wall design for high load-bearing (up to 10 kg) and wear resistance.
Material: Typically uses Polypropylene (PP) – non-toxic, easy to clean, and environmentally friendly.
Applications: Shopping, laundry, gardening, kitchen storage, camping, and beach trips.
Quality Assurance Process
We understand the importance of precision. Every Mould order undergoes rigorous inspection:
Pre-Delivery Drawing Review: Ensuring you have the latest version.
Raw Material Inspection: Verifying steel certificates upon arrival.
Electrode Inspection: Using CMM machines for accuracy.
T1 Trial Report: Providing a complete dimensional measurement report.
Final Shipment Check: Ensuring all documents and spare parts are included.
How we processing the project?
About us
Driven by the philosophy:
“Quality Makes the Future, Focus Creates Professional”
Zhongyue Mould is a leading company in the plastic injection air conditioner Cover mould industry. Our highly experienced team of engineers and designers have many decades of combined experience in plastic air conditioner Cover mould design and manufacturing. We provide a comprehensive service, specializing in the production of high-quality and high-precision air conditioner Cover moulds. We have also assisted numerous customers in customizing various types of plastic air conditioner Cover moulding lines.
We can also offer comprehensive assistance in the management of your production process. The procurement department will purchase high-quality raw materials, while the technical department will select the appropriate plastic formula. In accordance with the parameters of the plastic air conditioner Cover mould life requirements and market positioning, we will select the most suitable plastic air conditioner Cover parameters, structure, etc. Our extensive production capacity allows us to deliver plastic air conditioner Covers promptly, at competitive prices and with guaranteed quality.
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